Metal rubber parts are metal and rubber composite products, which are widely used in construction engineering, bridge manufacturing, railway transport and other fields, with a service life of 6 years, and the aging reason is mainly due to the aging of rubber parts.
Every year, only in the field of railway wagons, more than 8000 tonnes of metal-rubber composite parts are replaced, including nearly 2000 tonnes of rubber. Most of the traditional way to deal with these waste metal rubber parts as rubbish recycling, and then use the incineration way to deal with.
After the high temperature of the metal skeleton phase change, affecting the secondary use; rubber in the combustion in addition to carbon dioxide emissions, will produce a large number of harmful gases, polluting the atmosphere.
Recycled waste metal rubber composite products for environmental protection degumming treatment, through non-destructive stripping technology, so that the metal parts and rubber products complete stripping, divided into two, respectively, disposal. The whole stripping process does not cause damage to both metal and rubber, and does not produce pollution.
The metal skeleton can be reapplied to the elastic side bearing body, axle box rubber cushion, axial rubber cushion, etc. The stripped waste rubber can be made into a variety of recycled rubber through further processing to achieve reuse, made of foot mats, rubber runway and other low-end products.
Such a process can be recycled 3 times, remanufacturing technology will be the use of metal skeleton life from the original 6 years to the current 24 years, equal to extend the life cycle of 3.
A system controls three robots, which work independently of each other, each robot automatically identifying the workpiece and changing the grinding consumables. The robot arms work methodically, transferring, identifying, sanding, and flipping ...... every action is precise, on point, and smooth.
At present, the construction of Phase 1 and Phase 2 of the metal rubber parts remanufacturing project has been fully completed, production qualifications and staffing are all in place, equipment and facilities have been put into normal use, the production organisation is running normally according to the beatification, and the production of metal rubber parts for railway wagons with a daily output of 200 can be realised to meet the production capacity of railway wagons with an annual production capacity of 60,000 metal rubber parts.
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