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Tire production process of the four major processes and processing flowchart
2024-01-31

Automobile/bicycle is an indispensable means of transportation in today's life, and we are all very familiar with tires as one of the important parts of automobiles/bicycles, but how tires are produced may not be clear to many people. Tire production process is very complex, cross many disciplines, such as polymer, mechanical, electronic, chemical, physical, etc., each production link has strict technical requirements.

The first step: and flour - dense refining process
The raw material for making buns is flour, divided into high gluten, medium gluten, low gluten and other different types of flour to use yeast, and then according to the taste needs, add some sugar, oil, salt and other ingredients, and finally mixed together and stirred well. The first step in the production of tires is the same, the main raw material is rubber, natural rubber, synthetic rubber, recycled rubber, etc., and then add a variety of ingredients, carbon black, oil, additives, accelerators, etc., strictly in accordance with a certain proportion of the formula mixed together.

Step 2: Roll out the skin, prepare the filling - calendering process
Baozi will be rolled into round, rectangular or oval bun skin according to the need, and then prepare vegetable or meat filling. And the second step of tire production puts the live rubber from the first step into a calender similar to the production of hanging noodles, and presses out different widths and thicknesses of film for tread, sidewalls, and so on.

Step 3: Baozi - molding process
Materials are ready, start wrapping, with a special machine - molding machine, the front of the preparation of a variety of semi-finished products layer by layer to fit together, turn the pressure into the initial shape of the tire, also known as the tire embryo, equivalent to the bun skin, filling wrapped together, sealed and pinched up.

Step 4: Steaming buns - vulcanization process
Finally steamed on the pot, different from the bun, together in a cauldron steam, tires are individually placed in a pot to steam, which is why each brand tire tread, logo name, logo symbols are not the same, because the steamer within the mold model is different, similar to do pasta card flower molds.

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+86-371-55255119

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